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Extend equipment life with accurate balancing
<h2> Detailed Rotor Balancing Process </h2>
<h3> Preparing the Necessary Tools </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Connect the device to your PC using the USB interface and confirm the software installation. </li>
</ul>
<h3> Mounting the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Launch the Balanset software on your computer. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Trial Weight Installation </h3>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Computing the Compensating Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The results of the calculation are shown both numerically and visually through charts and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... 448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... 448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Ensure the rotor rotates smoothly and without excessive noise. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Field balancing </a>
Machinio: https://www.machinio.com/listings/98380 ... n-portugal
Facebook: https://www.facebook.com/marketplace/it ... 1228150722
<h3> Preparing the Necessary Tools </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Connect the device to your PC using the USB interface and confirm the software installation. </li>
</ul>
<h3> Mounting the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Launch the Balanset software on your computer. </li>
<li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li>
</ul>
<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Trial Weight Installation </h3>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Computing the Compensating Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The results of the calculation are shown both numerically and visually through charts and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... 448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... 448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Ensure the rotor rotates smoothly and without excessive noise. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
Instagram: https://www.instagram.com/vibromera_ou/
Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL
Our website about <a href="https://vibromera.eu
"> Field balancing </a>
Machinio: https://www.machinio.com/listings/98380 ... n-portugal
Facebook: https://www.facebook.com/marketplace/it ... 1228150722
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